A cell phone manufacturer had a problem: Although it was staffed by four assemblers, the screwdriving station had become a bottleneck.

Going with the flow of the marketplace not only makes sense for a manufacturer, it can also make the company lots of money. An equally beneficial strategy—implemented on an application-by-application basis—is to know the flow of each material being dispensed and equip accordingly. Electronics contract manufacturers are well aware of the benefits of both practices.

Rechargeable batteries are used in everything from consumer electronics and medical devices to power tools and electric vehicles. But, the ubiquitous devices can be a pain to constantly charge.

Most challenges manufacturers face involve the assembly process of one or more of their products. Sometimes, though, a company struggles with where to locate its headquarters or build another plant for market expansion.

When the average person opens up a refrigerator and grabs a too-warm soda can or bottle, his initial reaction is one of disappointment. But, if that person is an assembler of harnesses for this type of appliance, his initial thought is: Check the evaporator fan wiring harness.