Author Archives: steve bush

Boost converter goes multi-phase for less ripple

LTC3124 circuitLinear Tech has gone two phase to shrink components in a monolithic battery-powered boost converter.

Common in high-current buck (step-down) converters, multi-phase operation is uncommon in step-up converters.

“Dual-phase operation significantly reduces peak inductor and capacitor ripple currents, minimising component size while delivering lower output ripple versus an equivalent single-phase device,” said the firm.

In this case, the firm has integrated two 2.5A 18V switches, plus synchronous rectifiers, to allow outputs up to 5A and 15V.

Helped by low resistance mosfets (130mΩ n-channel, 200mΩ p-channel), efficiency peaks at 95%. Switching is from 100kHz up to 3MHz.

Called LTC3124, this is a comprehensive component.

As befits is role in battery operated equipment, it can start from as low as 1.8V, and run from 0.5-5.5V – so Li-ion, Li-polymer and 2-4 cell NiMH batteries are accommodated. 1.5A 12V can be delivered from a 5V input.

LTC3124 efficiency graphFor low loads, burst-mode operation lowers quiescent current, to 25µA minimum, although continuous-mode can be fixed through an external pin for minimum noise operation.

Compatibility in with unusual load-battery combinations when the input voltage exceeds the required load voltage is provided because the device continues to switch and regulate, although at lower efficiency and current capability.

One last battery-friendly feature is output-disconnect, to prevent forward conduction through the output p-mosfets during shut-down, allowing the output to drop to zero volts without battery drain.

A real bells-and-whistles addition is internal anti-ringing resistors, that are automatically switched in to damp low-energy parasitic ringing which develops under certain circumstances and can cause RFI.

More standard features include: start-up in-rush limiting, external synchronisation, output over-voltage protection, and short-circuit protection.

Package options are 16pin 3x5mm DFN and thermally-enhanced TSSOP.

Temperature range options are -40 to 125°C, or -40 to 150°C.

Where is such a component going to be used?

Linear Tech marketing engineer Jeff Gruetter has an example: “Many RF Transceiver amplifiers require a well regulated 12V output voltage with a load in excess of 1A, regardless if the power source is a Li-Ion battery, multiple alkaline cells or a fixed 5V rail. Similarly, high efficiency is of paramount importance as it minimises thermal design considerations while maximising battery run time.”

LTC3124 at a glance:

  • Dual-phase boost converter
  • Buck operation possible
  • 1.8-5.5Vin (500mV after start)
  • 2.5-15Vout
  • 1.5Aout (5-12Vin)
  • Output disconnect
  • Synchronous rectification
  • Up to 95% efficiency
  • In-rush limit
  • 100kHz-3MHz operation
  • External clock possible
  • Burst-mode possible
  • Output over-voltage protection
  • Soft-start
  • <1μA shutdown
  • 3x5mm DFN and TSSOP

Toshiba: ‘most accurate all-CMOS oscillator’

Toshiba has developed a quartz-replacing all-CMOS +/-85ppm oscillator, claiming it to be the most accurate in its class.

Presented at the VLSI Symposium in Honolulu, the 24MHz RC oscillator was implemented on 0.18µm CMOS and consumes 2.9mW.

“Smaller CMOS oscillators have been designed, but with a much lower oscillation frequency, due to large temperature dependence,” said the firm.

This is a compensated oscillator, using a digital phase-locked loop to modify the oscillator’s natural output frequency depending on measured temperature.

Instead of an external oven, an on-chip heater is used during initial test to set device junctions at multiple temperatures to extract a calibration curve. The firm claims this approach cuts test cost and improves accuracy.

The calibration data is stored on the chip and automatically applied to correct the oscillator in normal operation.

“High-order temperature coefficients are extracted by employing a carefully designed on-chip heater, so that the frequency deviation due to the temperature variation is accurately estimated, and compensated in digitally by means of the PLL,” said Toshiba.

The PLL is also used to provide adjust the outputs between 2MHz and 40MHz in 40Hz steps.

Plans are underway to shrink the chip to one third the size of a conventional crystal oscillator, and commercialise it in two to three years. It will also be used on microcontrollers and asics.

VLSI Symposium paper 22.5: ‘A 2.9mW, +/-85ppm accuracy reference clock generator based on RC oscillator with on-chip temperature calibration’.

Digitiser cards get FPGA-based signal averaging

FPGA signal averaging from SpectrumUsing FPGAs, Spectrum has created firmware packages that allow its high-speed M4i series digitiser cards to perform on-board signal averaging.

The M4i.44xx series cards offer real-time sampling rates of up to 500Msample/s with 14bit resolution and 250Msample/s with 16bit resolution.

Averaging can be applied to signals at rates of over 5,000,000 events/s, and the cards are available with two or four channels.

Thanks to the PCIe bus, acquired and averaged data can be transferred to a host PC at up to 3.4Gbyte/s.

“The averaging package, together with the M4i.44xx cards, makes this one of the most powerful averaging systems available today,” claimed Spectrum director of technology, Oliver Rovini. “With these new FPGA based processing functions we are extending the capabilities of our digitizer products by improving measurement sensitivity and throughput. Engineers and scientists who are looking for faster, more accurate measurements for repetitive signals should find this development of interest.”

Ideally, according to the firm, if the signal and noise are uncorrelated, the noise being random while the signal is repetitive, then the averaging function can improve the S/N ratio in proportion to the square root of the number of measurements (or averages). For example, averaging a signal 256 times may improve the SNR by as much as 24dB or increase measurement resolution by about 4bit.

Applications are expected in mass spectroscopy, radar, ultrasonic testing, laser ranging, medical imaging, component testing and nanotechnology.

The averaging option (-spavg) is also available the Ethernet/LXI digitiser product ‘digitizerNETBOX DN2.44x’.

Spectrum Systementwicklung Microelectronic GmbH is based near Hamburg.

Toshiba supplies UK with 1MW smart grid battery

23jul14Toshiba-Sheffield-lithium-ionToshiba is providing the UK with a 1MWh lithium-ion battery for research into power storage on a smart grid.

It will be part of the Grid Connected Energy Storage Research Demonstrator project, led by the University of Sheffield, funded by the Engineering and Physical Sciences Research Council (EPSRC), with support from both industrial and academic partners.

The battery is one of Toshiba’s ‘SCiB’ lithium titanate family – a fast-charging form of Li-ion, and will be connected to the 11kV grid at Western Power Distribution’s Willenhall primary substation, near Wolverhampton. It should start operating in November this year.

Renewable power generation is more unpredicable than coal, gas, or nuclear, and the more wind and solar power sources are connected to the grid, the more need there is to add storage. Once there, it can also be used for peak power buffering.

SCiB batteries are claimed to withstand over 10,000 charge-discharge cycles. The firm has supplied them to Japanese storage projects and has orders for commercial installations in Italy and Japan, said Toshiba.

IoT security: LED lightbulb hacked, and patched

Lifx board hacked by ContextContext Information Security has exposed a security weakness in a wireless LED light bulb system and has a warning for all IoT companies.

“It is clear that in the dash to get onto the IoT bandwagon, security is not being prioritised as highly as it should be in many connected devices,” said Context research director Michael Jordon. “We have also found vulnerabilities in other internet connected devices from home storage systems and printers to baby monitors and children’s toys. IoT security needs to be taken seriously, particularly before businesses start to connect mission critical devices and systems.”

These bulbs, from Lifx, implement a wireless 802.15.4 6LoWPAN mesh network, with one bulb acting as a bridge Wi-Fi for remote control by smartphone. Monitoring packets on the network enabled context to spot which ones shared encrypted network configuration among the bulbs.

Details of this epic hack are available on the Context website.

Essentially, to understand the encryption used, Context had to connect wires to JTAG ports on two of the system microcontrollers (one TI and one STM, both Cortex-M3).

Once connected, it was able to read the encryption algorithm, key, initialisation vector and mesh network protocol.

This information enabled the firm to inject packets into the network to finish the job – all of which was done without being detected.

Context, with Lifx, has developed a patch which is available as a firmware update.

Now all 6LoWPAN traffic is encrypted using key derived from Wi-Fi credentials, and new bulbs join the network in a secure way.

“Hacking into the light bulb was certainly not trivial but would be within the capabilities of experienced cyber criminals,” said Jordon. “In some cases, these vulnerabilities can be overcome relatively quickly and easily as demonstrated by working with the LIFX developers. In other cases the vulnerabilities are fundamental to the design of the products. What is important is that these measures are built into all IoT devices from the start and if vulnerabilities are discovered, which seems to be the case with many IoT companies, they are fixed promptly before users are affected.”

Philips holds Lumileds at arm’s length

Philips Lumileds MalaysiaPhilips is to combine its Lumileds LED component business with its automotive lighting businesses into a stand-alone company.

Philips group intends to remain a shareholder and customer of the new company, it said, will continue the existing innovation collaboration, but will “explore strategic options to attract capital from third party investors for this business”.

According to group CEO Frans van Houten, the main part of the firm will continue to cover LED-based: lighting systems, lighting services, luminaires, and lamps; for the professional and consumer markets.

“Both our Lumileds and Automotive lighting businesses are ready to pursue more growth and scale, independently of Philips Lighting. They will have increased flexibility to attract additional investors to accelerate growth,” he said.

Lumileds, based in California, started life as a joint venture between Philips and HP, with Philips eventually buying out its partner.

Following the invention of white LEDs by Nichia, Lumileds was the company that first produced white power LEDs for lighting. It continues to produce lighting LEDs of world-class quality, but in a market with several other world-class players, and increasing numbers of second-tier players.

Philips Lumileds carIn automotive forward lighting, there is considerable competition from LED maker Osram Optoelectronics.

Combining the businesses inside Philips Group is expected to be finished in the first half of 2015 with the existing CEO of Lumileds, Pierre-Yves Lesaicherre, at its helm.

In 2013, the sales of the two businesses were around E1.4bn. Combining the businesses will cost and estimated E30m in the second half of 2014.

Components Bureau now stocking Superworld inductors

Superworld inductors from Components BureauInductors from Singapore-based Superworld Electronics are now available through Components Bureau of Cambridgeshire.

Under the terms of the UK agreement, Components Bureau will have a broad range of industors including multilayer ferrite, wirewound, filters, low-profile power, and moulded chokes.

Superworld has manufacturing facilities in Taiwan and China.

“By moving into the inductor market, Components Bureau now offers a more rounded portfolio and opens up markets for us in lighting and power supply equipment,” said Components Bureau general manager Andrew Ferrier.

“We have been servicing our domestic market since 1975,” said Superworld sales manager Lewis Yeo. “Components Bureau has an excellent reputation in the UK and will help support our expansion into the UK market.”

Android available for 64Bit ARM hardware

ARM Juno 64bit hardwareAndroid has been ported to 64bit ARMv8-A hardware by Linaro, the open source software industry body devoted to ARM cores.

Available as part of the Linaro 14.06 release, the port has been tested on ARM’s ‘Juno‘ development hardware, which has dual Cortex-A57s and quad Cortex-A53s, coupled in the firm’s power-saving big.LITTLE arrangement, plus a quad core Mali T-624 graphics processor.

14.06 includes a 64bit primary/32bit secondary binary image and source code based on the Linaro Stable Kernel (LSK) 3.10 for Android, compiled with GCC 4.9 and has been tested on the ARMv8-A ‘fast models’ as well as Juno.

The Android open source project (AOSP) is based on the Open Master snapshot downloaded on June 1st with HDMI drivers loaded as modules.

ARM Juno 64bit boardThis release is built with the Android runtime (ART) compiler as the default virtual machine, with the same source supporting both 32 and 64bit user spaces on hardware and virtual platforms.

Peripheral and advanced power management support, plus several accelerations, are not included in this release, according to ARM, but will follow in later releases.

“The Linaro ARMv8-A reference software stack combined with the ARM development platform provides the ecosystem with a foundation to accelerate Android availability on 64bit silicon,” said ARM. “Partners now have access to a 64bit and 32bit AOSP file system, together with supporting material including the fast models, open source tool chain from Linaro, and supporting documentation.”

Soapy tails self-assemble bucky balls

C60 self-assemblesResearchers are attaching chains of carbon atoms to C60 ‘buckyball’ molecules causing them to controllably self-assemble into spheres, wires and sheets. The strings are semiconductive and photoconductive, and the structures could improve doping in organic solar cells.

Once the chains are attached, the resulting molecule is an ‘amphiphile’ (see box below) – its ends have a different affinity to certain solvents, much like washing-up detergent in water.

Detergents are well understood, and are increasingly being exploited to create order in liquid, forming ‘soft’ structures, some of which can used as the basis for solid structures.

“We have applied science that is normally applied to detergent, and applied it to molecules you wouldn’t normally expect it to apply to,” Dr Martin Hollamby of Keele University told Electronics Weekly.

This means that self-assembly techniques developed using detergents can be adapted for C60.

Hollamby is working with Dr Takashi Nakanishi of the Japanese National Institute for Materials Science.

In their experiments, the chains attached to C60 are branched alkanes (a form of hydrocarbon).

When dissolved in a liquid n-alkane (octane is an alkane eight carbon atoms long, so n=8), the new molecules assemble to form a spherical core of C60 molecules within a shell of carbon chain tails (see box below).

“Changing the chemistry of the chains can lead to gels made of bundled C60 wires that have a measureable photoconductivity,” said Hollamby. “By adding pristine C60 in place of the solvent, we instead prepare a sheet-like material now with totally different properties.”

The wires are hexagonally-packed gel-fibres containing insulated C60 nanowires, according to a Nature Chemistry paper on the work (‘Directed assembly of optoelectronically active alkyl–π-conjugated molecules by adding n-alkanes or π-conjugated species‘).

“The assembled structures contain a large fraction of opto-electronically active material and exhibit comparably high photo-conductivities. This method is shown to be applicable to several molecules, and can be used to construct organised functional materials,” said the paper.

ILL beamline D11

Neutron beamline D11 at the Institut Laue-Langevin (ILL) allows scientists to watch molecular self-assembly

Many different structures can be produced by making small changes to the chemical structure and the additives (solvent or C60) used, according to the team, and this level of control over self-assembly in complex molecules such as C60 is not accessible by any other method reported to date.

So what has all this got to do with electronics?

Importantly for electronics, C60 is a strong electron acceptor, and is already used to dope organic solar cells.

However, according to Hollamby, unstructured C60 is an insulator and only becomes a semiconductor if C60s are bought in close proximity, as they are in the amphiphilic wires, for example. And the wires come ready-insulated by being surrounded by the alkane tails.

What Keele and the National Institute for Materials Science have done is put another tool in the toolbox of organic electronics research. Dots, wires and sheets of C60 are now available for experimentation – although currently only in solution.

Already Hollamby is trying to make solar cells and capacitors using the structures.

The neutron scattering facility (Beamline D11, see photo) at the Institut Laue-Langevin (ILL) was used to investigate assembly and resulting structures.

“The light elements that makes up these molecules are easily located by neutrons” said Dr Isabelle Grillo at ILL.”Small-angle neutron scattering which we use at the ILL allows us to characterise the self-assembled systems from the nanometre scale to tenth of micrometres and observes the coming together of C60s into beautiful core structures.”

Amphiphile?

In chemistry, ‘amphiphile’ is used to describe a molecule, like washing-up detergent, where one end is attracted to water (hydrophilic) and the other end is repelled by water (hydrophobic) or is attracted to fat (lipophilic). The name only really makes sense in the latter case – the molecule is attracted to more than one thing, so it is ambiphilic – but is used for both.As there is no ‘hydro’ in the term, chemists can borrow it to describe a molecule which has one end attracted to an arbitrary solvent, and the other end is repelled by the solvent, or attracted to something else.

In the case of a C60 molecule with an alkane tail, the alkane is attracted to alkane solvent and the C60 is repelled by the solvent.

As it happens, both ends of the molecules are repelled by water, leading the researchers to dub them ‘hydrophobic amphiphiles’.

Several stable structures form spontaneously when amphiphiles are dissolved in their chosen solvent.

‘Micelles’ are spherical, with the phobic ends of many molecules gathered together with a sphere of tails sticking out.

Wires, sometimes called nanowires, have a line of phobic ends surrounded by a tube of solvent-philic ends.

Sheets, called a lamellar mesophases, are like a sandwich – with a double-layer 2d mat of phobic ends sandwiched between two mats of philic ends.

More complex forms include a hollow sphere consisting of a double-layer spherical shell of phobic ends with philic ends coating both the outside and the inside.

Perovskite solar cells in three years, from UK inventions

Oxford PhotovoltaicsSolar cells using upstart ‘perovskite’ materials will be shipping in three years, according to University of Oxford spin-out Oxford PV.

Photovoltaic perovskites were only invented recently.

“It is the fastest-improving solar cell material ever,” CEO Kevin Arthur told Electronics Weekly. “It has taken silicon 25 years to get to 20% efficiency. Perovskites go to similar efficiency in two years.”

It is thin-film technology where materials are coated on to sheets of glass, rather than expensively processed from mono-crystalline silicon wafers. Only tiny quantities of perovskite are required, and the raw materials are relatively cheap – no costly indium.

Oxford PV has been set-up to commercialise intellectual property developed at Professor Henry Snaith’s lab at the University – one of the many labs worldwide now working on perovskite solar.

In February, the company produced the most efficient perovskite cell in the world, at 17%, but Arthur down-plays the record: “We don’t announce hero cells,” he said. “I don’t feel there is a benefit. We have to produce stable, repeatable, high production yield modules.”

The aim is to develop all the technology required to make complete glass-substrate solar cell modules, and then licence this to glass makers.

As the intended market is building-integrated photovoltaics (BIPV), the modules have to be fit-and-forget with a 25 year lifespan.

So far all the solar perovskites have been somewhat moisture sensitive – although not ridiculously so like as sensitive as OLEDs.

“We will have to encapsulate to control moisture – sandwiching it between two sheets of glass with edge sealing is sufficient”, CTO Dr Chris Case told Electronics Weekly. “Also, there are some chemical stability issues. These have been reported and are being addressed. I see no obstructions between now and 25 year life.”

So when will we be able to by perovskite solar cells?

“We expect licensees to be shipping products in 2017,” said Case.

By September, the firm expects to be showing complete solar modules that will last outside. “We want them to be representative of the stability we expect,” said CEO Arthur.

These will be made on the firm’s prototype production line, which is already installed in a clean room.

“It is a scaled-down factory rather than scaled-up academic work,” said Arthur. “It is capable of 300x200mm modules, and will take them to qualification and approval.”